An automatic batching, mixing, packaging production equipment 1 set 1. 4-6 kinds of raw material for 3-4 when the actual production. 2. Set of ingredients, mixing, packaging in one, mixing, packaging are automated. 3. Plant and production: (1) Production capacity: ≥2 tons / hour (according to Packing 5Kg / bag). Device configuration, see "packaging line diagram of fertilization." 2. The provisions of functions, processes and device configuration 1. provides functions: (1) the magnesium, calcium nitrate, potassium nitrate, potassium phosphate, potassium sulfate, potassium chloride in three or four materials, in accordance with the formula prescribed weight After mixing ratio automatic batching, automatic measurement by 25-50Kg / bag size, filling and packaging. (2) the raw packet platform, the platform manually unpacking, pouring way directly to the silo. (3) because some of the materials containing crystalline water, easy to absorb moisture, high temperature easily liquefied required ingredients, mixing speed, require the production process to reduce the material in contact with air time, to prevent damp absorbent. (4) production line process design, equipment design, selection of materials, in line with the requirements of anti-corrosion, equipment can be easily cleaned, all contact parts made of stainless steel materials. (5) require precise metering, dosing accuracy of ± 0.1% - ± 0.2%, mixed and efficient. (6) the preparation of prefabricated plastic bag containing bag, PE inner bag for a single film, heat sealed inside the bag, outside the bag seams; manual bagging semiautomatic filling, sealing; require tight seal, sealing well. (7) requires batching system can store more than one recipe, easy recipe modification; can achieve 5Kg / bag, 10Kg / bag of ingredients and packaging specifications. (8) equipment layout is compact, low energy consumption, energy efficient. (9) operation, easy maintenance, stable performance, low failure rate, reliable operation. (10) flow, logistics smooth, high degree of automation, reducing manual. 2. Process: three or four packs of raw materials on the platform - → artificial unpacking, each raw material feeding hatch - → formulated automatic batching (electronic weighing) - → with good - → automatic unloading to climb bucket elevator Hopper - → automatically upgrade to high platform - → automatic unloading to the mixer - → automatic mixing - → automatic unloading to packing machine silos (Automatic Level Control) - → manual bagging - → spiral automatic weighing scales weight measurement - → automatic filling - → weighed - → automatic pocket - → delivery - → inner bag heat sealing - → outer bag sewing. 3. Device Configuration: (1) the package delivery machine 1 (2) a set of automatic batching system (3) bucket elevator climbing a set of (4) automatic mixing system 1 set (5) a transit station silo (6) Filling & Packing System 1 set (7) Access Platform 1 set (8) of the total production line control cabinet and electrical control system, one gas source users themselves. Third, the production line equipment components and main functions, the performance characteristics (a) on a package conveyor belt conveyor directly to the three sets of raw packet to a high platform, on the platform of artificial feeding. Materials: Carbon steel painting. (B) a set of automatic batching system function: according to the set weight ratio, auto-complete four raw ingredients. Equipment consists of: raw materials warehouse 4, lying four sets of spiral automatic feeding device, weighing hopper 1, load cell and weighing control system 1 set, weighing hopper door switch a set of institutions, weighing systems supporting frame 1, 2 sets of vibration unloading equipment, ingredients electronic control box and electrical control system 1 set, a set of feeder guide. 1. Raw materials warehouse 4, stainless steel, warehouse thickness 2mm, silo volume 0.3-0.8m3; raw materials warehouse with activities on both sides of the cover, moisture and easy feeding. 2. 4 sets of automatic feeding device; stainless steel structure. ⑴ horizontal screw feeder, frequency control, motor driven feed screw rotation to fast and slow charging levels, to ensure accurate feeding; ⑵ automatic feeding device and raw materials warehouse for flange connection, lying under the cover can be easily removable screw ; supporting one end of the clamp screw lying structure, feeding screw can be easily withdrawn, easy to clean spiral. 3. A hopper volume 0.8-1.0m3, stainless steel. ⑴ hopper belt cover, the cover of the three inlet and automatic feeding device connected to the discharge port soft, closed design for moisture. ⑵ superstructure easy assembly and disassembly, easy to clean hopper; covered with an air outlet. ⑶ automatic feeding device for easy clean-up from atop the three inlet and discharge port between automatic feeding device, can be considered in the design of the container into a splice; ⑷ to prevent unloading hopper without a net, in the hopper wall-mounted vibration unloading equipment, if necessary, choose to force cutting. 4. Load cell and weighing control system 1 set, including the sensor and its suspension three groups, using the most advanced electronic weighing technology, high intelligence weighing controller, measurement speed, high precision, stable and reliable. 5. Hopper door switch mechanism 1 sets, stainless steel construction, pneumatic discharge door switch is designed to ensure that no leakage of material. 6. Supporting the various components of the weighing system supporting frame 1, the weighing system can be designed hanging on the platform. 7. 2 sets of vibration discharging device, installed on both sides of the weighing hopper wall in the hopper discharge does not automatically force when unloading the net, to ensure that each ingredient discharge clean. 8. Ingredients electronic control box and a set of electrical control systems. ⑴ electrical control box sealing moisture, dust, stainless steel; allow total control of the production line as a whole cabinet, installed on the second floor of the platform. ⑵ batching system according to the set order and weight of each ingredient in order to complete the material. First, a horizontal silo weighing hopper screw conveyor to feed, and began to feed large, material a weight close to the set value, automatically becomes fine feed, to reach the target weight, the 1st stop feeding positions; according to the same principle in order to complete the 2nd feed, feed ingredients 3,4; four material ingredients is completed, to get the total discharge signal control system, hopper door open agency action to open the door material discharge; material discharged clean, self-closing doors expected to begin next a blending process. ⑶ direct digital modify recipes, can store 20 recipes, recipe modification, easy call. ⑷ manual / automatic operation state selection, convenient debugging and cleaning equipment; each storage silo, hopper has manual button, lying screw feeder in manual mode to start, stop, hopper can manually state open, close. ⑸ safety design: the hopper feed door with detection devices, cutting only confirmed case of the door is fully closed, will start next ingredient; only climb to reach the bucket after bucket elevator splice station will discharge. ⑹ can set the total number of each class of ingredients, the last ingredient ingredients can be set to manual, not how to work within silos exist when such material, easy to clean. 9. feeder a guide sleeve, stainless steel structure. Including the guide plate, brackets, vibration feeding device. Material from the hopper fall climbing guide bucket elevator hopper with vibration device, stick material in the guide plate, forcing automatic blanking without a net when unloading. (C) climb bucket lifting device with a good set of disposable materials promoted to the mixer. Hopper capacity 0.45m3, hopper access to some materials for stainless steel hopper with two-way scroll wheel track for promotion channel. Power device for wire rope hoist, hoist mounted bracket; hoist supporting frame is welded square steel tubes, solid thick, mounted on the platform. (D) a set of automatic mixing system includes: 1. Horizontal double helical ribbon mixer a feed station 2. Interface 3, the material interface horizontal double ribbon mixer components: including motor reducer, mixer cover, cylinder mixer, twin screw with a stirring mechanism, unloading agencies, mixer spout, stainless steel structure. 1. With a good automatic unloading of materials into the mixer, the total control system to automatically control the mixing, discharge, discharge door switch action, mixing time, discharge duration can figure set to ensure uniform mixing. 2. Mixer full volume 0.5m3, according to the material bulk density 0.7t / m3 meter, every mix 250Kg. 3. Dual ribbon stirring mechanism, unique design, three-dimensional composite materials up and down about sports, you can quickly stir. ⑴ especially suitable for mixing viscous material, by forcing the cut, the easy absorption of the material agglomerate twist open; ⑵ mixing high, can make even larger proportion of mixed materials; ⑶ mixing speed, high efficiency, load coefficient. The mixer barrel rigidity, mounted directly on the ground floor by the shock absorber. 5. Discharge mechanism design for pneumatic opening and closing the door material, except in a very small deposit feeding tube at the end, but can discharge clean. 6. mixer spout through the material and packing machine interface hopper inlet flexible connection, closed design for moisture. 7. Independent electronic control box, manual / automatic operation state selection, convenient debugging and cleaning equipment. 8. Blender lid loading position detection switch, when unloading mechanism is closed, if the material level is still high, the alarm. (E) a transit station mixer silo discharge after the dump material; include: silo body, silo cover, silo material level automatic control device, stainless steel. ① silo with Windows, volume 0.8-1.0m3. ② Bring silo cover, and easy to open, easy to clean up the silo; superstructure mixer inlet spout and flexible connections for moisture closed design. ③ silo loading position switch, automatic control action mixer discharge mechanism, level low to allow unloading, silo full discharge is not allowed, stainless steel. (Six) Filling & Packing System 1 set features: a good mix of materials to packaging machine automatic unloading silos, packing scale set according to the weight of the material filled into bags, packets sent by conveyor station, sealing within bag, sewing bag outside the bag, complete quantitative packaging process. Device configuration includes: silo material level automatic control device 1 set, DCS50FW / T-type Packing machine, belt conveyor roller 2, roller conveyor Taiwan, PE single film heat sealing machine, automatic sewing equipment Taiwan. 1. Silo material level automatic control device 1 set, level detection switch automatic packaging machine control bunker material level height, automatic control of the mixer discharge action. 2, DCS50FW / T-type Packing machine 1. ⑴ addition to cabinet, carbon steel supporting frame, the packaging scales all other parts are made of stainless steel, including automatic feeding devices, electronic weighing device, pneumatic clamp bag device, are all part of the metal contact material 304 stainless steel. ⑵ twin screw feeder system at work, feeding motor driven rotating twin-screw were feeding, fast and slow two-feeding. With two sets of twin-screw drive electromagnetic clutch and brake to ensure accurate feeding. ⑶ electronic weighing device, weighing sensor, digital set and display the weight, measurement speed, high precision. ⑷ pneumatic clamp bag device, manual bagging, pneumatic clamp bags, automatic pocket. ⑸ faulty self-test feature that automatically detects fast Canada, and Canada, plus the slow, weighing, stable, folder bag, discharge, pocket each action state. 3. Roller belt conveyor 2 ⑴ length 2.5m, wear resistant conveyor belt. ⑵ mechanical CVT, girders for the channel structure, fence stainless steel, solid thick. ⑶ continuous roller-type structure, the conveyor belt will not accumulate material below, will not slip, easy to clean. 4, roller conveyor 1 set heat sealing station, stainless steel roller without power. 5. PE single film heat sealing machine 1 single PE film bag heat sealing, foot-sealing temperature, time is adjustable. 6. Automatic Sewing 1 set carbon steel stent, with separate electronic control box, including belt conveyors, automatic power switching device sewing, working state selection and display, electrical short-circuit and overload protection. (Vii) access platform contains a set of stairs, rails, shop skid deck, easy maintenance of equipment, and maintenance. Steel paint. (Eight) total control cabinet and the production line a total control system automates the entire set of ingredients, mixing, packaging lines, ensure continuous, efficient and stable job. Total control cabinet seal moisture and dust. Control features include: 1. Mixing, continuous operation of the packaging of the three processes. 2. Optimized programming, the most efficient match. 3. Security design. Buy Notes: Due to the product model, materials, specifications uncertainty, so the site is marked commodity prices are for reference! The specific needs of the customer to determine the actual price associated with staff after our communication. Finally, the use of a specific product prices in different materials and specifications set. Miss Qian Contact: 0551-62570260 or 13635692732 QQ: 2896127926